Product Description
Screw type air compressor structure of a unique design, a compact, stylish appearance, high efficiency, small energy consumption, low noise characteristics and long life, is a smart environment-friendly products. Widely applied in metallurgy, machinery, chemicals, and mining, and electric power industries of the ideal gas source equipment.
Advantage:
1.The third generation of advanced rotor and concise intake control system
2.Efficient centrifugal separator oil and gas, gas oil content is small,tube and core of long life .
3. Efficient, low noise suction fan of the full use of export dynamic pressure increased effect of heat transfer (air-cooled)
4. Automatic water-cooling system for large air compressor to provide more efficient
5.Fault diagnosis system, the control panel is easy to operate
6. Removable door, equipment maintenance, service convenient
7.Micro-electronic processing so that temperature, pressure and other parameters are closely monitored .
Technical Parameters:
| Model | Discharge Pressure | Discharge Air Volume | Motor Power | Noise | Dimension(mm) | Discharge Pipc.Dia | Unit Weight |
| DEF330W | 0.75MPa | 9.15m³/min | 55KW | 80±3 | 2100x1500x1790 | G1-1/2 | 2600KG |
| 0.85MPa | 9.11m³/min | ||||||
| 1.05MPa | 7.98m³/min | ||||||
| DEF450W | 0.75MPa | 12.51m³/min | 75KW | 80±3 | 2300x1600x1790 | DN50 | 2800KG |
| 0.85MPa | 11.60m³/min | ||||||
| 1.05MPa | 10.81m³/min | ||||||
| DEF505W | 0.75MPa | 13.39m³/min | 90KW | 80±3 | 2300x1600x1790 | DN50 | 3400KG |
| 0.85MPa | 13.37m³/min | ||||||
| 1.05MPa | 12.41m³/min | ||||||
| DEF710W | 0.75MPa | 19.96m³/min | 110KW | 82±3 | 2800x1800x1860 | DN65 | 3450KG |
| 0.85MPa | 18.74m³/min | ||||||
| 1.05MPa | 16.40m³/min | ||||||
| DEF780W | 0.75MPa | 23.58m³/min | 132KW | 82±3 | 2800x1800x1860 | DN65 | 3550KG |
| 0.85MPa | 22.13m³/min | ||||||
| 1.05MPa | 19.89m³/min | ||||||
| DEF950W | 0.75MPa | 26.85m³/min | 160KW | 82±3 | 2800x1800x1860 | DN65 | 3950KG |
| 0.85MPa | 25.47m³/min | ||||||
| 1.05MPa | 23.51m³/min | ||||||
| DEF1060W | 0.75MPa | 29.73m³/min | 185KW | 82±3 | 2800x1800x1860 | DN65 | 4500KG |
| 0.85MPa | 29.65m³/min | ||||||
| 1.05MPa | 26.79m³/min | ||||||
| DEF1180W | 0.75MPa | 33.49m³/min | 200KW | 85±3 | 3100x2150x2200 | DN100 | 5000KG |
| 0.85MPa | 33.35m³/min | ||||||
| 1.05MPa | 29.89m³/min | ||||||
| DEF1270W | 0.75MPa | 35.97m³/min | 220KW | 85±3 | 3100x2150x2200 | DN100 | 5200KG |
| 0.85MPa | 35.92m³/min | ||||||
| 1.05MPa | 33.28m³/min | ||||||
| DEF1510W | 0.75MPa | 42.85m³/min | 250KW | 85±3 | 3100x2150x2200 | DN100 | 6400KG |
| 0.85MPa | 42.66m³/min | ||||||
| 1.05MPa | 38.3m³/min | ||||||
| DEF1650W | 0.75MPa | 46.73m³/min | 280KW | 85±3 | 3400x2400x2200 | DN100 | 6400KG |
| 0.85MPa | 45.64m³/min | ||||||
| 1.05MPa | 42.61m³/min | ||||||
| DEF1815W | 0.75MPa | 51.41m³/min | 315KW | 90±3 | 3400x2400x2200 | DN100 | 6400KG |
| 0.85MPa | 51.25m³/min | ||||||
| 1.05MPa | 46.47m³/min | ||||||
| DEF2060W | 0.75MPa | 58.44m³/min | 355KW | 90±3 | 3400x2400x2200 | DN100 | 6400KG |
| 0.85MPa | 57.89m³/min | ||||||
| 1.05MPa | 50.99m³/min |
PRODUCT HIGHLIGHTS
1.Clean air 100% oil-free, class 0 oil free air according to ISO8537-1
2.Technology patent used in oil free compressed air system
3.Significant energy saving, environmental-friendly and pollution-free
4.Low operation and maintenance cost
5.Powerful MAM microcomputer controller and touch screen
6.Designed especially for medical, pharmacy, instrument, coating, chemical industry and food processing, etc.
Product Applications:
Company Profile
HangZhou CHINAMFG Compressor Co., Ltd is a leading CHINAMFG manufacturer in HangZhou, China. We focus on the research & Develop and manufacture of screw air compressors and related after-treatment equipment over 18 years experience. Our screw compressors include air & Water cooled compressor, belt & Direct driven compressor, permanent magnet inverter compressor, low pressure compressor, oil free compressor, diesel driven portable compressor. Our products have passed ISO9001 certificate. We offer you world-class products with advanced features, competitive price, and reliable quality and on time delivery. We always make superior quality CHINAMFG because of adopting Germany advanced production technology and European famous brands machine parts for compressors. CHINAMFG COMPROSS has an experienced expert team, not only provide users with high-quality and high-efficiency compressed air system equipment, but also provide users with optimum air system solutions during before-sale, sale and after-sale services. In China Market, our compressor has become the preferred choice to customer through technical superiority, strong sales network and excellent after-sales service. In the world market, our products are available in 40 countries covering Europe, North America, South America Australia, Asia, Africa, and Middle-East. Welcome more agents and dealers join us and make long term cooperation!
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| After-sales Service: | Online support |
|---|---|
| Warranty: | 12 Months |
| Lubrication Style: | Oil-free |
| Cooling System: | Water Cooling |
| Power Source: | DC Power |
| Cylinder Position: | Vertical |
| Customization: |
Available
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Are There Specific Filtration Requirements for Oil-Free Compressors?
Yes, oil-free compressors have specific filtration requirements to ensure the quality and purity of the compressed air output. These filtration requirements are designed to address the unique characteristics of oil-free compressors and the potential contaminants that can be present in the intake air. Here’s a detailed explanation of the specific filtration requirements for oil-free compressors:
1. Pre-Filtration:
Pre-filtration is the first stage of filtration in oil-free compressors and is designed to remove larger particles, such as dust, dirt, and debris, from the intake air. These particles can enter the compressor and cause damage to internal components or affect the performance of downstream filtration stages. Pre-filters typically consist of pleated or mesh filters that capture particles of various sizes. The efficiency of pre-filters is usually specified in terms of their particle size removal capability, such as 5 microns or 10 microns.
2. Coalescing Filtration:
The coalescing filtration stage in oil-free compressors is responsible for removing smaller particles and coalescing water vapor into droplets for subsequent removal. This stage is crucial in ensuring that the compressed air remains free from fine particles and moisture, which can cause contamination and corrosion issues. Coalescing filters are designed with special media that capture and combine small particles and water droplets, allowing them to be easily separated from the compressed air. The efficiency of coalescing filters is typically specified in terms of their particulate removal capability and moisture removal efficiency, such as 0.01 microns and 99.9% respectively.
3. Activated Carbon Filtration:
Activated carbon filtration is often employed as a final stage in the filtration process of oil-free compressors. Activated carbon filters help eliminate odors and absorb any remaining oil vapors or hydrocarbons that might have bypassed the previous filtration stages. These filters contain activated carbon granules with a high surface area, allowing them to adsorb and trap odor-causing compounds and trace amounts of oil vapor. The efficiency of activated carbon filters is typically specified based on their odor removal capacity and oil vapor adsorption capacity.
It’s important to note that the specific filtration requirements for oil-free compressors may vary depending on the application and the desired air quality standards. Industries such as food and beverage, pharmaceuticals, electronics manufacturing, and painting often have more stringent filtration requirements to meet their specific air purity needs. In such cases, additional filtration stages, such as sterile filters or high-efficiency particulate air (HEPA) filters, may be incorporated to achieve the desired level of air quality.
Complying with industry standards and guidelines, such as ISO 8573, can provide guidance on the appropriate filtration requirements for oil-free compressors. These standards define specific limits for contaminants in compressed air, including oil content, particulate matter, and moisture, and can help determine the necessary filtration stages and their efficiency ratings.
By implementing the appropriate filtration requirements, oil-free compressors can ensure that the compressed air produced is clean, dry, and free from contaminants, meeting the specific air quality needs of various applications.
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How Do You Troubleshoot Common Problems with Oil-Free Compressor Systems?
To troubleshoot common problems with oil-free compressor systems, follow these steps:
1. Check Power Supply:
Ensure that the compressor system is properly connected to a reliable power supply. Check for any tripped circuit breakers or blown fuses. Verify that the power switch is in the “on” position.
2. Inspect Air Filters:
Examine the air filters to see if they are dirty or clogged. Restricted airflow due to dirty filters can cause the compressor to overheat or operate inefficiently. Clean or replace the filters as necessary.
3. Check for Air Leaks:
Inspect the entire compressed air system for air leaks. Leaks can lead to reduced system pressure and inefficient operation. Use a leak detection solution or an ultrasonic leak detector to locate and repair any leaks in the system.
4. Monitor Pressure Gauges:
Observe the pressure gauges on the compressor system. If the pressure is consistently below the desired level, it could indicate a problem with the compressor’s output or a leak in the system. Ensure that the pressure relief valves are not open or malfunctioning.
5. Check for Excessive Heat:
Monitor the temperature of the compressor and associated components. If the system is running excessively hot, it may indicate a problem with cooling or lubrication. Ensure that the cooling fans are operating correctly and that the compressor is receiving proper lubrication, if applicable.
6. Inspect Drains and Condensate Management:
Check the drains and condensate management system for proper functioning. Accumulated condensate can cause issues such as water contamination or pressure drops. Ensure that drains are clear and functioning, and that the condensate management system is operating as intended.
7. Review Maintenance Records:
Refer to the maintenance records of the compressor system. Ensure that routine maintenance tasks, such as filter replacements, oil changes (if applicable), and component inspections, have been performed according to the manufacturer’s recommendations. Lack of proper maintenance can contribute to various issues in compressor systems.
8. Consult Manufacturer’s Documentation:
Refer to the manufacturer’s documentation, such as the user manual or troubleshooting guide, for specific guidance on diagnosing and resolving common problems with the oil-free compressor system. Manufacturers often provide detailed troubleshooting steps and recommendations tailored to their specific equipment.
9. Seek Professional Assistance:
If the troubleshooting steps do not resolve the issue or if you are uncertain about performing any maintenance or repairs, it is advisable to seek professional assistance. Contact the manufacturer’s customer support or consult a qualified technician with expertise in oil-free compressor systems.
Remember to prioritize safety when troubleshooting compressor systems. Follow proper lockout/tagout procedures and adhere to all safety guidelines provided by the manufacturer..webp)
Can Oil-Free Compressors Be Used in Medical Applications?
Yes, oil-free compressors can be used in medical applications and are widely utilized in various healthcare settings. These compressors provide clean, oil-free compressed air, making them suitable for critical medical processes and equipment. Here’s a detailed explanation of the use of oil-free compressors in medical applications:
1. Surgical Tools and Instrumentation:
Oil-free air compressors are commonly used in surgical suites and operating rooms to power pneumatic surgical tools and instrumentation. Surgical tools, such as pneumatic drills, saws, and shavers, rely on compressed air for their operation. Using oil-free compressors ensures that the compressed air delivered to these tools is free from oil contamination, reducing the risk of oil particles entering the surgical site or interfering with the sterile environment.
2. Respiratory Devices:
In respiratory care, oil-free compressors play a vital role in powering various medical devices, such as ventilators, nebulizers, and continuous positive airway pressure (CPAP) machines. These devices require a clean and reliable source of compressed air to deliver oxygen or medication to patients. Oil-free compressors ensure that the compressed air produced is free from oil, providing safe and effective respiratory support.
3. Dental Equipment:
Oil-free compressors are extensively used in dental offices and clinics to power dental tools and equipment, including dental drills, air syringes, and suction devices. Dental procedures require a high level of precision, and any contamination in the compressed air can compromise patient safety and treatment outcomes. By using oil-free compressors, dental professionals can ensure the delivery of clean, oil-free compressed air for optimal dental care.
4. Laboratory Applications:
Oil-free compressors are employed in various laboratory applications within the medical field. These applications include air supply for analytical instruments, sample preparation, cell culture, and other research processes. Oil-free compressed air is essential in maintaining the integrity of samples, preventing contamination, and ensuring accurate and reliable test results.
5. Pharmaceutical Manufacturing:
In pharmaceutical manufacturing, oil-free compressors are utilized to provide clean compressed air for critical processes. This includes applications such as product drying, powder handling, and packaging. Oil-free compressed air ensures the purity and quality of pharmaceutical products, meeting stringent regulatory requirements and minimizing the risk of contamination.
6. Medical Gas Systems:
Oil-free compressors are an integral part of medical gas systems, which provide essential gases like oxygen, nitrogen, and compressed air throughout healthcare facilities. These gases are used for various medical purposes, such as patient breathing, anesthesia, laboratory testing, and respiratory therapy. Oil-free compressors ensure the delivery of clean and uncontaminated medical gases, maintaining patient safety and the reliability of medical gas systems.
Oil-free compressors offer the necessary features and performance required for critical medical applications. They provide clean, oil-free compressed air, ensuring patient safety, maintaining sterility, and meeting regulatory standards. However, it’s important to select oil-free compressors specifically designed and certified for medical applications and adhere to manufacturer guidelines and maintenance protocols to ensure optimal performance and patient care.
editor by CX 2024-05-15