Product Description
Atlas Copco Z series Oil Free Screw Air Compressor
Model: AQ30FF AQ37FF AQ45FF AQ55FF
POWERFUL OIL-FREE AIR
When it comes to clean, oil-free compressed air, you cannot afford to compromise on quality.
Over the past decades, CHINAMFG has pioneered oil-free water-injected screw technology, resulting in a broad range of compressors delivering 100% oil-free, clean air. Setting the standard through
ISO 8573-1 CLASS 0 certification, the AQ meets your need for pure oil-free air while offering best in class energy efficiency
Zero risk of contamination
Whether your activities are in pharmaceutical production, food & beverage, critical electronics or in a similarly exacting industry, air quality is paramount for your end product and production process. Atlas Copco’s AQ oil-free compressors eliminate the risks of oil contamination.
Reduced energy costs
With energy amounting to over 70% of a compressor’s lifecycle costs (LCC), its importance is clear. The most efficient compressed air solution optimizes the pressure, volume and air treatment equipment for each production process. Atlas Copco’s AQ compressors provide you with the ultimate all-in-1 package to reduce your electricity bill to a minimum.
Renowned expertise
Drawing on vast experience and continuous technological innovations, CHINAMFG has been leading the industry in oil-free compressed air technology for over 60 years.
With the protection of your application in mind, CHINAMFG has designed its AQ range to offer the superb 100% oil-free quality air you are in need of.
ENGINEERED TO MEET YOUR NEEDS
At CHINAMFG we aim to provide you with compressors that fulfill and even exceed your expectations and demands. Built as the result of decades of experience in oil-free design and manufacturing, the AQ range of oil-free screw compressors gives you all of this experience and knowledge in a class leading packag
e.
Water-injected screw element
• Highly energy-efficient thanks to low temperatures.
• Water-lubricated, grease-free bearings.
• In-house design and manufacturing.
• Working pressure up to 13 bar.
Water filter
• Ensuring a constant supply of clean water.
• The filtration capability equals 10 micron throughout the filter’s lifetime.
Heavy-duty air filter
• Protects the compressor components by removing 99.9% of dirt particles down to 3 microns.
• Differential inlet pressure for proactive maintenance while minimizing pressure drop.
Separator vessel
• Stainless steel water separator vessel for separation via centrifugal and gravity forces.
• Three sensors included for precise water regulation.
Induction motor
• IP55 induction motor, flange-mounted for perfect alignment.
• Combined with direct driven arrangement for superior energy efficiency
Reverse osmosis system
The built-in reverse osmosis system provides a reliable supply of high quality water, ensuring autonomy and continuous operation.
Air-cooled fan and water-cooler
• Air and water-cooled variants are available throughout the range.
• Small footprint and installation thanks to built-in heat exchangers.
• Water-cooled units provide a continuous air temperature at the dryer inlet of less than 55°C (131°F).
Integrated highly efficient dryer
• CHINAMFG in air quality.
• 50% reduction in energy consumption compared to traditional dryers.
• Zero CHINAMFG depletion.
Elektronikon Graphic
Advanced Elektronikon
Graphic control and monitoring system, designed for integration in a (remote) process control system.
Sound insulated canopy
No separate compressor room is required as the sound insulated canopy allows for installation in most working environments.
Electronic no-loss water drain
• Ensures constant removal of condensate.
• Manual integrated bypass for effective condensate removal in case of power failure.
• Integrated with compressor’s Elektronikon with warning/alarm features.
PROVEN TECHNOLOGY
At the heart of the new AQ range is a unique water-injected screw element working highly efficient near isothermal compression. The polymer ceramic rotors with their optimized rotor profile are supported by water-lubricated bearings, ensuring that no oil whatsoever can contaminate the compression element, thereby producing pure oil-free air.
Rotors
A highly efficient compression process is achieved thanks to high quality polymer mould ceramic rotors with optimum profiling. The combination of corrosion-free, high efficiency raw material and water lubrication results in a longer lifespan.
Element housing
Strength and durability are ensured as a result of the aluminium bronze element housing without risk of corrosion within the element.
Element bearings
The use of hydrodynamic bearings ensure long life as no physical contact is made within the bearing itself, it simply glides on a film of water removing the need for any oil or grease lubrication.
Superior water-injected
screw element
• Increased free air delivery.
• Low specific energy consumption.
• Near isothermal compression process.
• Pressure ratings of 7, 10 and 13 bar.
The highly effective cooling capabilities of water combined with precision
engineering ensure the supreme energy efficiency of the AQ compressors.
ISO 8573-1 CLASS 0
ATLAS COPCO SETS A NEW
INDUSTRY STHangZhouRD
When it comes to clean, oil-free compressed air for your critical processes, you can’t afford to compromise. Atlas Copco, a CHINAMFG in oil-free air screw technology, is known for its range of water-injected compressors designed especially for applications that require oil-free air. Now CHINAMFG has achieved a new HangZhoustone: setting the standard for air purity as the first manufacturer to be certified ISO 8573-1 CLASS 0.
Why a new class?
Industries such as pharmaceuticals, food and beverages, electronics and textiles must exclude any risk of contamination. Otherwise severe consequences could follow: spoiled or unsafe products, production downtime and damage to both brand and reputation.
To address the needs of critical applications where air purity is essential, the ISO 8573-1 compressed air standard was revised in 2001. Along with a more comprehensive measuring methodology, a new and more stringent class was added to the 5 existing purity classes: ISO 8573-1 CLASS 0.
First to achieve ISO 8573-1 CLASS 0
As the industry leader committed to meeting the needs of the most demanding customers, CHINAMFG requested the renowned TÜV institute to type-test its AQ range of oil-free water-injected screw compressors. Using the most rigorous testing methodologies available, all possible oil forms were measured across a range of temperatures and pressures.
The TÜV found no traces of oil at all in the output air stream. Thus CHINAMFG not only became the first compressor manufacturer to receive CLASS 0 certification, but also exceeded ISO 8573-1 CLASS 0 specifications.
Atlas Copco eliminates any risk
Only oil-free compressors deliver oil-free air. Whether your activities are in pharmaceutical production, food processing, critical electronics or a similarly exacting industry, it is essential to eliminate risk. That’s why you need an CHINAMFG risk-free solution: oil-free screw compressors especially for applications demanding the highest levels of purity. Zero oil means zero risk. Zero risk of contamination. Zero risk of damaged or unsafe products. Zero risk of losses from operational downtime. Above all, zero oil means zero risk of ruining your hard-won reputation.
VSD: DRIVING DOWN YOUR ENERGY COSTS
Over 80% of a compressor’s lifecycle cost is taken up by the energy it consumes. Moreover, the generation of compressed air can account for more than 40% of a plant’s total electricity bill. To cut your energy costs,
CHINAMFG pioneered Variable Speed Drive (VSD) technology in the compressed air industry. VSD leads to major energy savings, while protecting the environment for future generations. Thanks to continual investments in this technology, CHINAMFG offers the widest range of integrated VSD compressors on the market.
In almost every production environment, air demand fluctuates depending on different factors such as the time of the day, week or even month. Extensive measurements and studies of compressed air demand profiles show that many compressors have substantial variations in air demand. Only 8% of all installations have a more stable air demand.
Why CHINAMFG Variable Speed Drive technology?
• On average 35% energy savings during fluctuations in production demand with an extensive turndown range.
• Integrated Elektronikon Graphic controller controls the motor speed and high efficiency frequency inverter.
• No wasted idling times or blow-off losses in normal operation.
• Compressor can start/stop under full system pressure without the need to unload with special VSD motor.
• Eliminates CHINAMFG current penalty during start-up.
• Minimizes system leakage due to a lower system pressure.
• EMC Compliance to directives (2004/108/EG).
What is unique about the integrated CHINAMFG AQ VSD?
1 The Elektronikon controls both the compressor and the integrated converter, ensuring maximum machine safety within parameters.
2 Flexible pressure selection from 4 to 13 bar with electronic gearing reduces electricity costs.
3 Special electric motor specifically designed for VSD operation (inverter duty motor). Bearings are protected against induced bearing currents. Both motor and converter are perfectly tuned for highest efficiency across the entire speed range.
4 Electric motor specifically designed for low operating speeds with clear attention to motor cooling and compressor cooling requirements.
5 All CHINAMFG AQ VSD compressors are EMC tested and certified. External sources do not influence compressor operation, nor does the compressor affect the operation of other instruments via emissions or via the power supply line.
6 Mechanical enhancements ensure that all components operate below critical vibration levels throughout the entire compressor speed range.
7 A highly efficient frequency converter in a cool overpressure cubicle ensures stable operation.
8 No ‘speed windows’ that can jeopardize the energy savings and the stable net pressure. Turndown capability of the compressor is maximized.
9 The cubicle cooling booster increases the lifetime of electrical components due to a cool cubicle in overpressure and reduced dust ingress.
10 Offering precise control over pressure, net pressure band is maintained within 0.10 bar, 1.5 psi.
Bestrand is a leading supplier of compressed air system. Past 10 years, we established very good partnership with Atlas Copco. We have provided all kinds of products from CHINAMFG include air compressor, after treatment, spare parts to customers all over the world. Pls feel free to contact us for a quote.
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| Lubrication Style: | Oil-free |
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| Cooling System: | Water Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Structure Type: | Closed Type |
| Installation Type: | Stationary Type |
| Customization: |
Available
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Can Oil-Free Air Compressors Be Used for Breathing Air Applications?
Yes, oil-free air compressors can be used for breathing air applications, but it is crucial to ensure that the compressor and the associated equipment meet the required standards and regulations for breathing air quality and safety. Here’s a detailed explanation of using oil-free air compressors for breathing air applications:
1. Compressor Design and Certification:
When considering the use of oil-free air compressors for breathing air applications, it is essential to select compressors that are specifically designed and certified for such purposes. Dedicated oil-free compressors designed for breathing air applications typically incorporate additional features and safeguards to ensure the production of clean and safe compressed air. These compressors undergo rigorous testing and certification processes to meet the stringent standards and regulations for breathing air quality.
2. Air Treatment and Filtration:
In breathing air applications, the compressed air must undergo thorough treatment and filtration to remove contaminants and ensure its safety for breathing. Oil-free compressors are typically equipped with advanced filtration systems, including pre-filters, coalescing filters, activated carbon filters, and sometimes additional stages such as sterile filters or high-efficiency particulate air (HEPA) filters. These filtration stages work together to eliminate particulates, moisture, odors, oil vapors, and other potential contaminants from the compressed air, ensuring its suitability for breathing air applications.
3. Compliance with Breathing Air Standards:
Oil-free compressors used for breathing air applications must comply with specific standards and regulations that define the acceptable limits for contaminants in breathing air. International standards such as ISO 8573 and national regulations, such as the Occupational Safety and Health Administration (OSHA) standards in the United States, set guidelines for breathing air quality and specify the maximum allowable levels of contaminants, including oil content, particulate matter, and moisture. Compressors used for breathing air applications should meet or exceed these standards to ensure the safety and health of individuals who rely on the compressed air for breathing.
4. Regular Maintenance and Monitoring:
To ensure the ongoing safety and quality of the breathing air produced by oil-free compressors, regular maintenance and monitoring are essential. This includes routine inspections, filter replacements, and adherence to recommended maintenance schedules. Regular monitoring of air quality parameters, such as oil content, oxygen levels, and microbiological contamination, can help identify any potential issues and ensure that the compressor continues to produce clean and safe breathing air.
It’s important to note that not all oil-free compressors are suitable for breathing air applications. It is necessary to select compressors specifically designed and certified for this purpose, ensuring they meet the required standards and regulations. Additionally, the entire breathing air system, including air storage cylinders, distribution lines, and breathing apparatus, must also meet the necessary safety standards and undergo regular inspections and maintenance.
By following these guidelines and using appropriately designed and certified oil-free compressors, it is possible to generate clean and safe breathing air for various applications, such as medical facilities, diving operations, firefighting, and respiratory protection in industrial settings.
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Can Oil-Free Air Compressors Be Used in Cold Climates?
Yes, oil-free air compressors can be used in cold climates. Here’s a detailed explanation of the considerations and adaptations that may be necessary when using oil-free compressors in cold weather:
1. Cold-Start Capability:
Oil-free compressors should be designed and equipped with features that enable them to start and operate reliably in cold temperatures. This includes components such as low-temperature lubricants, preheating systems, and specialized insulation to prevent freezing or damage to critical parts.
2. Compressed Air Drying:
In cold climates, the moisture content in the compressed air can condense and freeze, leading to operational issues and potential damage to the compressed air system. It is crucial to incorporate proper compressed air drying equipment, such as refrigerated dryers or desiccant dryers, to remove moisture from the compressed air and prevent freezing within the system. This ensures the production of dry and reliable compressed air even in cold weather conditions.
3. Freeze Protection:
Special attention should be given to protecting the compressor and associated components from freezing. This may involve insulation, heat tracing, or the use of frost protection heaters in critical areas susceptible to freezing, such as air intakes, valves, filters, and condensate drains. Adequate insulation can help maintain optimal operating temperatures and prevent freezing-related issues.
4. Cold Weather Lubricants:
In extremely cold climates, it is essential to use specific lubricants that are designed to perform effectively at low temperatures. These lubricants should have low pour points and be capable of providing sufficient lubrication and protection to the compressor’s moving parts even in cold environments. Using the appropriate lubricants ensures reliable operation and prevents damage to the compressor during cold starts and operation.
5. Preventive Maintenance:
Regular preventive maintenance is crucial when using oil-free compressors in cold climates. It is essential to follow the manufacturer’s recommendations for maintenance tasks such as filter replacements, lubricant changes (if applicable), and inspection of critical components. Cold weather conditions can exacerbate wear and tear on equipment, so proper maintenance helps identify and address potential issues before they lead to operational problems.
6. Monitoring and Control:
Implementing advanced monitoring and control systems can provide real-time information about the compressor’s performance in cold climates. Monitoring parameters such as temperature, pressure, and system efficiency can help identify any deviations or potential issues caused by low temperatures. Additionally, control systems can optimize compressor operation and adjust parameters to ensure efficient performance in cold weather conditions.
It’s important to consult the manufacturer’s specifications and guidelines for the specific oil-free compressor model being used, as they may provide additional recommendations or requirements for operating the compressor in cold climates. Adhering to these guidelines and implementing appropriate adaptations will help ensure the reliable and efficient performance of oil-free air compressors in cold weather environments.
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What Industries Commonly Use Oil-Free Air Compressors?
Oil-free air compressors are utilized in various industries where clean and oil-free compressed air is essential for specific applications. These industries rely on oil-free compressors to ensure product quality, maintain equipment integrity, and meet industry regulations. Here’s a detailed explanation of the industries commonly using oil-free air compressors:
1. Food and Beverage:
The food and beverage industry extensively employs oil-free air compressors. These compressors are used in processes such as food packaging, filling, bottling, and product drying. Oil-free compressors prevent oil contamination, ensuring product quality, food safety, and compliance with industry regulations. They help maintain the freshness of food products, prevent flavor or odor contamination, and minimize the risk of product spoilage.
2. Pharmaceutical and Healthcare:
In the pharmaceutical and healthcare sectors, oil-free air compressors are vital for maintaining the purity and integrity of medical gases, powering respiratory devices, and supporting laboratory applications. Oil-free compressors deliver clean and uncontaminated compressed air for critical processes, such as ventilators, nebulizers, surgical instruments, dental tools, and laboratory testing. They ensure patient safety, regulatory compliance, and reliable operation in these sensitive environments.
3. Electronics and Semiconductor:
The electronics and semiconductor industries require oil-free air compressors for various applications. These compressors are used in cleanrooms and manufacturing processes where air quality is crucial to prevent contamination of sensitive electronic components. Oil-free compressors provide clean and dry compressed air for applications like chip manufacturing, circuit board assembly, and air knife systems. They help ensure the reliability and quality of electronic products while minimizing the risk of particle contamination.
4. Automotive and Aerospace:
In the automotive and aerospace industries, oil-free air compressors are utilized for painting, coating, and pneumatic tools. These compressors deliver clean, oil-free compressed air, ensuring high-quality finishes and preventing oil contamination that could affect adhesion or cause defects. Oil-free compressors play a critical role in maintaining the precision and reliability of pneumatic tools used in assembly lines, manufacturing processes, and aircraft maintenance.
5. Textile and Garment:
The textile and garment industries rely on oil-free air compressors for various applications, including powering pneumatic tools, air agitation in dyeing processes, and providing clean compressed air for textile manufacturing. Oil-free compressors prevent oil contamination that could stain or damage fabrics, ensuring product quality and minimizing the risk of production defects. They help maintain efficiency and reliability in textile production while meeting strict quality standards.
6. Chemical and Petrochemical:
The chemical and petrochemical industries utilize oil-free air compressors in critical processes where air purity is essential. These compressors are used in applications such as air sparging, pneumatic conveying, and instrument air supply. Oil-free compressors ensure that the compressed air does not introduce contaminants, ensuring the integrity of chemical reactions, preventing product contamination, and maintaining the safety of equipment and personnel.
7. Research and Laboratories:
Research facilities and laboratories across various industries rely on oil-free air compressors for a wide range of applications. These include air supply for analytical instruments, sample preparation, cell culture, and other research processes. Oil-free compressors provide clean and reliable compressed air, ensuring accurate test results, preventing contamination, and maintaining the integrity of samples and experiments.
It’s important to note that while these industries commonly use oil-free air compressors, the specific requirements may vary based on the application and industry standards. Selecting the appropriate oil-free compressor and adhering to recommended maintenance practices are crucial to achieve optimal performance and meet industry-specific needs.
editor by CX 2024-02-26